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响应曲面法在机械加工切削废液处理中的应用

作者:时间:2020-05-08点击数:

全文下载:  202001008.pdf

 

文章编号: 1672-6987(2020)01-0051-06; DOI: 10.16351/j.1672-6987.2020.01.008

 

范金石a, 雷东b, 刘丽娜a, 王超a, 徐桂云c*(青岛科技大学 a.山东省生物化学工程重点实验室;b.化工学院;c.化学与分子工程学院,山东 青岛 266042)

 

摘要: 基于响应曲面法Box-Behnken设计优化实验,以透光度作为评价标准,考察了初始pH、PAC的投加量、PAM的投加量等因素对切削废液处理效果的影响,建立了响应值透光度(Y)与pH(x1)、PAC的投加量(x2)和PAM的投加量(x3)的二次响应曲面回归方程:Y=3.88-0.783x1-0.811x2-0.09x3+0.152 1x21+0.066 1x22+0.013 8x23-0.012 6x1x2+0.001 9x1x3+0.003 1x2x3,回归模型的失拟项P=0.185>0.05,不显著,该模型能较好的拟合实验数据;多元相关系数R2为0.954 1,相关性较好。设定目标透光度为95%时,初始pH为5,PAC的投加量为5.0 g·L-1,PAM的投加量为3.0 mL·L-1;实际透光度为93.5%,与模型的预测值相近,说明响应曲面法得到的工艺参数可靠。

关键词: 响应曲面法; 透光度; 聚合氯化铝; 聚丙烯酰胺; 切削废液; 破乳

 

中图分类号: O 063文献标志码: A

引用格式: 范金石, 雷东, 刘丽娜,等. 响应曲面法在机械加工切削废液处理中的应用\[J\]. 青岛科技大学学报(自然科学版), 2020, 41(1): 51-56.

FAN Jinshi, LEI Dong, LIU Lina, et al. Application of response surface methodology in the treatment of mechanical spent cutting fluid\[J\]. Journal of Qingdao University of Science and Technology(Natural Science Edition), 2020, 41(1): 51-56.

 

Application of Response Surface Methodology in the Treatment of

Mechanical Spent Cutting Fluid

 

FAN Jinshia, LEI Dongb, LIU Linaa, WANG Chaoa, XU Guiyunc

(a.Shandong Provincial Key Laboratory of Biochemical Engineering;b.College of Chemical Engineering;

c. College of Chemistry and Molecular Engineering, Qingdao University of Science and Technology, Qingdao 266042, China)

 

Abstract: The treatment effect of the initial pH, dosage of PAC and dosage of PAM on the mechanical spent cutting fluid by measuring transmittance, which was designed and optimized by Response Surface Methodology (RSM). Second-order model on transmittance (Y) in terms of initial pH (x1), dosage of PAC (x2) and dosage of PAM (x3) is given:Y=3.88-0.783x1-0.811x2-0.09x3+0.152 1x21+0.066 1x22+0.013 8x23-0.012 6x1x2+0.001 9x1x3+0.003 1x2x3, lack-of-fit of model p=0.185>0.05, not significant, this indicates that this model a second-order model adequately fitted the experimental data. The value of the coefficient of determination is 0.954 1, the long-range dependence is better. When transmittance as response was 95% at pH 5, dosage of PAC at 5.0 g·L-1 and dosage of PAM at 3.0 mL·L-1 at normal temperature, the experimental data of is 93.5%. It was fitted to the model predictions, which proved the optimum treatment conditions obtained by RSM are reliable.

Key words: response surface methodology(RSM); transmittance; PAC; PAM; spent cutting fluid (SCF); de-emulsification

 

收稿日期:  2019-01-04

基金项目: 青海省盐湖资源综合利用重点实验室开放基金项目(Q-SYS-201516-KF-02).

作者简介: 范金石(1969—),男,副教授.*通信联系人.


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